3D Laser Scanning + Scan to BIM + Equipment Layout & Space Planning

Food Production Facility Conversion: Turning 2D Equipment Specs Into a Coordinated, Installation-Ready Model

Bacon Factory Master Isometric

3D equipment layout and spatial coordination — FEAST Food Works, Pennsylvania

Industry
Food Production · Industrial
Location
Pennsylvania
Scope
3D Laser Scanning + Scan to BIM + Equipment Layout & Space Planning
SERVICES
Reality Capture · Layout Planning · Trade Coordination
CLIENT
FEAST food works
Overview

The Project

The client was converting an existing building in Pennsylvania into a state-of-the-art food production facility. The project required fitting complex manufacturing equipment into a building with structural constraints that weren’t visible in the original floor plans and aligning the project owner, equipment manufacturers, and trades around a single verified picture of how everything would fit. OAR performed a full LiDAR scan of the building, built a Revit model of existing conditions, and translated 2D equipment supplier drawings into coordinated 3D layouts that the entire team could work from.

The Challenge

Equipment that had to fit. Constraints that weren't on paper.

Food production equipment doesn’t install itself — it has to integrate precisely with structural columns, ceiling heights, drainage systems, utilities, and workflow routing that are specific to the actual building, not the idealized plans. The equipment suppliers were working from 2D specifications; the building’s existing conditions weren’t fully documented; and the project owner needed confidence that what was being designed would actually fit and function before fabrication committed. Misalignment discovered at installation would mean costly delays, fabrication rework, and a production launch pushed back.

Our Approach

Capture reality. Build the model. Coordinate from it.

01

Existing Conditions Capture

Full-building LiDAR scan · Revit LOD 300

OAR performed a full LiDAR scan of the building, capturing structural geometry, floor-to-ceiling heights, column locations, utility infrastructure, and all spatial constraints relevant to equipment placement. This gave the project team a verified digital model of what the space actually was — not what the original drawings said it was.

02

Equipment Layout & 3D Space Planning

Revit model · 2D-to-3D equipment translation · Layout optimization

OAR translated the equipment suppliers’ 2D specifications into fully positioned 3D models placed within the existing conditions Revit environment. Each piece of manufacturing equipment was evaluated against structural constraints, clearance requirements, and workflow routing — allowing the team to visualize the complete production layout and identify conflicts before any fabrication or installation began.

03

Stakeholder Coordination & Installation Planning

Owner · Equipment manufacturers · Trades

With a coordinated 3D model as the single source of truth, OAR facilitated alignment between the project owner, equipment manufacturers, and field trades. Installation plans derived from the model gave contractors clear, precise guidance by reducing ambiguity, preventing delays, and ensuring the manufacturing equipment would integrate with the building’s structural framework exactly as designed.

What We Delivered

A production facility ready to build, and built to last.

The client received a coordinated Revit model that gave every project stakeholder a verified picture of how manufacturing equipment would fit within the converted facility. The model resolved equipment-to-structure conflicts before installation began, streamlined coordination between the owner, manufacturers, and trades, and delivered the project on time within scope. Beyond the build, the model now serves as a long-term operational asset: a precise digital record of the facility that supports future equipment upgrades, expansions, and maintenance planning.

What the client received

Registered point cloud — full building survey capturing all structural conditions

Spatial conflict analysis — equipment-to-structure clearance verification before fabrication

Existing conditions Revit model (LOD 300) — column grid, floor heights, utilities, and constraints

Coordinated installation plans — precise guidance for trades integrating equipment with the building

3D equipment layouts — 2D supplier specs translated into positioned, coordinated Revit models

As-built model — long-term operational asset for future upgrades and expansions

Project Gallery
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